Views: 0 Author: Site Editor Publish Time: 2020-01-03 Origin: Site
Upsetting forging method is one of the production flows of the engine valve machines. This method is used to collect and upset the metal to create the heads of the bolts. Nevertheless, the equipment utilized for this method has been changed.
Presently, the companies are using an hydraulic electrical upsetting machine to perform this method. The electrical upsetting equipment is efficient, reliable and reasonable in price. It follows the typical method of upset forging. It maximizes the cross-sectional bar size. The size is maximized at one end or point of the equipment. The dies in the equipment are positioned at diverse stations. The parts go through from cavities and die.
Upset forging is utilized in the production of the bolts of diverse configuration. It incorporates the square, hexagon, liner, countersunk, fish and mill. With the help of this machine, the rivets and nuts are formed. The electrical upsetting machine cost is reasonable.
The electrical upsetting machine could be defined by applying force onto the bar. It is directly heated by the conduction process. The current passes through the part by contact. The heating is formed onto the partial length of bar. In this way, the heat on the complete bar is avoided in the best way. The accumulation of the material is formed at the extreme point of the bar.
All the parameters of the machine are able to control the deformation of the raw material. The machine is able to create and maintain the shape of the materials properly. The equipment has perfect repeatability and rapid set-up of the method.
The main benefit of this machine is the fact that the part could be forged with no heat. The method could be formed at one extreme point of the bar. Or else, it could also be created on the two ends of the bar.
The hydraulic electrical upsetting machine has temperate control capacity. It can control and monitor the temperature on its own. It does not allow the bulb to overheat. In this way, the metal does not become weak. For that reason, the companies prefer the automatic upsetting equipment instead of semi-automatic one.
There is low machine footprint which is a big advantage for the manufacturers. The machines up to 315KW in the vertical configuration are excellent as compared to the ones with low power. This type of machine produces 600 meters long bars. It is able to occupy 1.5x1.5 meters at the jaw height of about the 1600mm from the floor.
The machine has the capacity to control the power input. The developers have incorporated advanced power units into the machine that can control the input of the power. For that reason, there will be no short circuit of the machine.
The machine is highly power efficient. It does not consume too much current because of which it does not overheat.
The machine follows a particular method which is good enough to perform the tasks. It has been designed according to a mathematical model that removes the requirement for the operator intelligence to ensure the quality of the bulb. As a result, it handles all small and big tasks automatically.
